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Key Features of JUGMUG Rolling Shutter Machines

• Model Variants: JUGMUG offers several models, including the D40S9C102, which is a hydraulic shutter roll forming machine.

• Forming Stations: Most models feature 9 forming stations, allowing for complex profiles and enhanced production capabilities.

• Material Compatibility: The machines can process materials such as plain cold rolled (CR) steel and galvanized steel (GI), with a job thickness ranging from 0.5 mm to 1 mm.

• Production Capacity: The machines have a production capacity of up to 2 metric tons per day, making them suitable for high-demand applications.

• Power Requirements: They typically require a power supply of 5 to 8 HP, operating on a three-phase system.

• Automation: JUGMUG roll forming machines are often fully automatic, enhancing operational efficiency and reducing labor costs.

Applications of Rolling Shutter Machine

JUGMUG rolling shutter machines are primarily used for:

• Manufacturing rolling shutters for shops and garages.

• Producing slats that provide security and aesthetic appeal to storefronts.

• Customizing designs with options for online printing, perforation units, and rotary pattern units.

Company Background

Founded in 1982, JUGMUG is part of Joginder Singh Birdi & Sons, which has evolved from producing bicycle rims to becoming a leader in roll forming technology. The company operates out of Ludhiana, Punjab, India, and has expanded its market reach to over 15 countries, including the USA, Saudi Arabia, and Kenya and almost all European Countries as well.

Conclusion

Key Features of JUGMUG's Rolling Shutter Manufacturing Machines

High Production Speed: 

Rolling Shutter machines can operate at variable speeds of 20, 30, 40, 50, or 60 meters per minute, making them suitable for high-volume production environments.

Customizable Profiles: 

They allow for the creation of panels with customizable profiles, providing flexibility in design to meet specific customer requirements.

Punching and Embossing Capabilities: 

Machines for manufacturing rolling shutter  are equipped to punch holes and emboss patterns on the panels, enhancing both functionality and aesthetic appeal.

Safety Features: 

Designed with operator safety in mind, shutter rolling machines include features such as safety covers and hydraulic systems to minimize risks during operation.

Material Compatibility:

 They can work with a variety of materials including cold-rolled steel, hot-rolled steel, and galvanized steel, accommodating thicknesses ranging from 0.8 mm to 2.0 mm.

Versatility: 

The machines can produce different types of rolling shutter doors suitable for various applications like parking doors, shop fronts, garages, and industrial buildings.

Hydraulic Cutting System: 

Many models utilize a hydraulic cutting system for precise and efficient cutting of materials.

Power Supply Options: 

They operate on various power supply configurations (220V/380V/415V/460V) to suit different industrial setups.

Multi-Purpose Use: 

Beyond rolling shutters, these machines can be adapted for other applications within the roll forming industry, making them a versatile addition to manufacturing capabilities.

 Key Features

1. Production Speed: The machine can operate at speeds of 20/30/40/50/60 meters per minute (m/min), making it suitable for high-volume production.

2. Customizable Profile: The machine can form panels with customizable profiles, allowing for flexibility in design and production.

3. Punching and Embossing: The machine is capable of punching holes and embossing the panels, enhancing their functionality and aesthetic appeal.

4. Safety Features: The machine includes safety features such as a safety cover and hydraulic system to ensure operator safety.

5. Multi-Purpose: The machine can be used to produce various types of rolling shutter doors, including those with different profiles and materials.

Specifications

1. Material: The machine can work with cold/hot rolled steel, galvanized steel, and other materials.

2. Thickness: The machine can handle materials with thicknesses ranging from 0.8 to 2.0 mm.

3. Width: The machine can produce panels with widths tailored to customer requirements.

4. Yield Strength: The machine can handle materials with yield strengths of 230-300 MPa.

5. Power Supply: The machine requires a power supply of 220V/380V/415V/460V, 50/60Hz, 3P.

Uses

1. Rolling Shutter Doors: Shutter roll manufacturing machine is designed to produce rolling shutter doors, which are widely used in various applications such as parking doors, home doors, shop fronts, garages, and industrial buildings.

2. Security: Rolling shutter doors provide adequate protection and safety against thefts and fire, making them a popular choice for secure areas.

3. Compact Design: The doors roll up compactly behind the lintel, requiring minimal headroom and not taking up valuable space.

 Benefits

1. Efficiency: The machine can operate at high speeds, increasing production efficiency and reducing labor costs.

2. Customization: The machine can produce panels with customizable profiles, allowing for flexibility in design and production.

3. Safety: The machine includes safety features to ensure operator safety and minimize accidents.

4. Versatility: The machine can be used to produce various types of rolling shutter doors, making it a versatile tool for different applications.

Conclusion