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Key Features of DIN Rail Channel Roll Forming Machines

1. Material Compatibility: Most machines are capable of processing cold-rolled carbon steel, often with surface finishes like zinc plating or chrome for enhanced durability.

2. Profile Variability: Machines can produce different DIN rail profiles machine, such as D40 and D50 series, accommodating widths like 35 × 7.5 mm and 35 × 15 mm, which are standard sizes for electrical mounting applications.

3. Automation and Efficiency: Many modern machines are fully automated, allowing for high production rates and reduced labor costs. For instance, some models offer features such as online printing and perforation units, enhancing their functionality.

4. Capacity and Specifications: Machines vary in specifications, with some capable of handling coil weights up to 500 kg and featuring multiple platform stations for versatile production.

Applications

DIN rails produced by these machines are essential in numerous electrical applications:

• Mounting circuit breakers

• Supporting relays and programmable logic controllers (PLCs)

• Installing motor controllers

The versatility and efficiency of DIN rail channel roll forming machines make them a vital investment for companies involved in electrical equipment manufacturing and assembly.

Below are the key features and specifications of the H Frame presses offered by Mankoo:

Specifications

Capacity: Available in various capacities ranging from 30 tons to 500 tons.

Bed Size: Varies according to the model, with dimensions such as:

• 440 x 440 mm for 30 tons

• 1000 x 1100 mm for 500 tons

Strokes per Minute (SPM): Ranges from 28 to 50, depending on the model.

Stroke Length: Adjustable stroke lengths vary, such as:

• 8-76 mm for lower capacities

• Up to 200 mm for higher capacities

Motor Power Required: From 3 HP up to 50 HP, depending on the machine's capacity.

Floor to Top of Bed Height: Ranges from 725 mm to 850 mm across different models.

Features

• Reinforced Frame: The frame is deeply reinforced and stress-relieved to enhance performance and longevity.

• Adjustable Stroke Length: Allows customization based on specific operational requirements.

• Pneumatic Clutch Options: Some models are equipped with pneumatic clutches for improved efficiency and control during operations.

Applications

These H Frame presses are suitable for various applications, including:

• Metal forming

• Stamping operations

• Assembly lines

• Fabrication processes

Mankoo Presses has established itself as a leading manufacturer and exporter of H Frame power press machines, serving markets in India and internationally, including regions like Russia and the Middle East

Which Industries Use Mankoo H Frame Press Machine?

Mankoo's H Frame Mechanical Power Press machines are utilized across various industries due to their versatility and robust performance. The primary industries that commonly use these machines include:

• Automotive Industry: For metal stamping, forming, and assembly processes.

• Manufacturing Sector: In general manufacturing for tasks such as punching and shaping metal components.

• Electronics: Used for precision parts fabrication, including housings and connectors.

• Aerospace: For producing components that require high precision and strength.

• Construction: In the fabrication of metal structures and components.

• Heavy Machinery: For manufacturing parts used in heavy equipment and machinery.

These industries benefit from the high capacity and adjustable features of Mankoo's H Frame presses, making them suitable for a wide range of applications from simple to complex manufacturing processes.

Overview of Cross Shaft Power Presses

Design and Construction:

The Cross Shaft Power Presses feature a single point gap frame design, constructed from fabricated steel.

They include a cast slide and bolster, ensuring durability and reliability in operation.

Technical Specifications:

Mankoo offers a range of tonnages for their Cross Shaft Power Presses, with varying specifications tailored to different industrial needs. Below are some key specifications:

Applications:

These presses are widely used in industries for tasks such as:

• Metal forming

• Stamping

• Forging

Mankoo Presses has established itself as a reliable manufacturer and exporter, serving markets in Russia, Iran, Egypt, the UAE, Mexico, and other regions, emphasizing quality and performance in their machinery

Industries Using Cross Shaft Power Press:

Mankoo's Cross Shaft Power Presses are utilized across a variety of industries due to their versatility and efficiency in metal processing. The primary sectors that benefit from these machines include:

Automotive Industry: Power presses are essential for manufacturing components such as car panels, brackets, and other metal parts used in vehicle assembly.

Aerospace Industry: They are used in the fabrication of parts that require precise metal forming and cutting, crucial for aircraft manufacturing.

Electronics Industry: Power presses help in producing metal enclosures and parts for electronic devices, ensuring high precision and quality.

Heavy Machinery Manufacturing: These presses are vital for shaping and assembling heavy equipment components.

Construction Industry: Used for creating structural components and fixtures that require robust metalwork.

Agriculture Equipment Manufacturing: Power presses assist in producing parts for agricultural machinery, enhancing productivity and efficiency.

Key Features of Jugmug's Highway Guardrail Machines

Machine Types:

W-beam Crash Barrier Machine: This machine produces W-shaped barriers that absorb impact energy, redirecting vehicles to minimize accident severity. It operates with a series of rollers that shape flat steel coils into the W-beam profile, ensuring high precision and consistency in production.

Thrie Beam Guardrail Machine: Similar to the W-beam machine, this equipment manufactures thrie beam guardrails, which feature three waves for enhanced impact resistance. These machines also include capabilities for automated cutting, punching, and embossing, facilitating easy installation

Specifications:

Material: Typically uses mild steel or hot rolled steel.

Job Thickness: Machines can handle material thicknesses ranging from 0.5 mm to 3 mm.

Production Capacity: Capable of producing up to 26,000 metric tons annually, depending on the model and configuration.

Automation: Available in fully automatic and semi-automatic grades, enhancing efficiency and reducing labor costs.

Applications: The primary use of these machines is in the construction of roadside crash barriers, which are crucial for enhancing road safety by providing reliable protection against vehicle collisions.

Company Overview

Jugmug RollForming is based in Punjab, India, and has expanded its market reach to over 15 countries worldwide. The company prides itself on its innovative roll forming technology, which allows for customization and flexibility in machine design to meet specific customer needs. Jugmug's commitment to quality is reflected in its extensive customer support and after-sales service.

Zigzag wiggle wire is manufactured using specialized wiggle wire roll forming machine designed to create the unique wavy shape of the wire. The manufacturing process involves several key steps:

Manufacturing Process

Material Preparation:

The process begins with selecting the appropriate steel wire, typically with a diameter ranging from 2.5 mm to 4 mm. The width of the wire can vary between 20 mm and 60 mm depending on the specific design requirements.

Roll Forming Machine Setup:

The roll forming machine is configured to handle the specific dimensions and properties of the wire. These machines operate in three phases and are capable of producing between 88 to 220 waves per minute, allowing for high production efficiency.

Feeding the Wire:

The steel wire is fed into the roll forming machine, which is designed to guide it through a series of rollers that shape the wire into a zigzag pattern. The pitch of the zigzag can be adjusted between 15 mm and 40 mm to meet different specifications.

Forming Process:

As the wire passes through the rollers, it is gradually bent and shaped into the desired zigzag configuration. This process requires precise control of the roller positions and speeds to ensure uniformity in the wave patterns.

Cutting and Finishing:

After forming, the wire is cut to the required lengths. Additional finishing processes may include cleaning, coating, or galvanizing to enhance durability and resistance to corrosion.

Quality Control:

Throughout production, quality checks are performed to ensure that the dimensions and wave patterns meet industry standards. This step is crucial for maintaining product consistency and reliability.

Machine Specifications

The roll forming machines used for manufacturing zigzag wiggle wire typically have the following specifications:

Key Features of Jugmug's Pallet Rack Beam Roll Forming Machines

Customizability: 

Jugmug offers customization options to meet specific design requirements, ensuring that the machines produce beams tailored to client specifications regarding load capacity and dimensions.

Production Capacity: 

The roll forming lines can handle various sizes and thicknesses of steel, allowing for high-speed production while maintaining quality and precision. The machines typically operate at a production speed of 4-5 meters per minute.

Material Compatibility: 

Pallet rack Upright Beam Roll Forming Machines primarily work with mild steel, accommodating thicknesses ranging from 0.5 mm to 2 mm, depending on the specific model and application.

Advanced Features: 

Many models include integrated systems for punching, notching, and hydraulic cutting, which enhance functionality by allowing for the creation of slots and holes necessary for assembly.

Applications

Jugmug's pallet rack roll forming machines are utilized in various industries, including:

Warehousing: 

Essential for constructing sturdy pallet racks that can hold significant weight.

Distribution Centers: 

Facilitates efficient storage solutions that maximize space.

Industrial Storage Solutions: 

Provides flexibility in designing storage systems that meet specific operational needs.

Company Background

Established in 1982, Jugmug RollForming has evolved over decades to become a leader in the roll forming sector. The company is based in Punjab, India, and has expanded its reach to over 15 countries worldwide, offering a range of roll forming solutions tailored to diverse industrial applications

Their commitment to quality and customer satisfaction is reflected in their design process, which involves close collaboration with clients to ensure optimal results.