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Key Features of Jugmug's Pallet Rack Beam Roll Forming Machines

Customizability: 

Jugmug offers customization options to meet specific design requirements, ensuring that the machines produce beams tailored to client specifications regarding load capacity and dimensions.

Production Capacity: 

The roll forming lines can handle various sizes and thicknesses of steel, allowing for high-speed production while maintaining quality and precision. The machines typically operate at a production speed of 4-5 meters per minute.

Material Compatibility: 

Pallet rack Upright Beam Roll Forming Machines primarily work with mild steel, accommodating thicknesses ranging from 0.5 mm to 2 mm, depending on the specific model and application.

Advanced Features: 

Many models include integrated systems for punching, notching, and hydraulic cutting, which enhance functionality by allowing for the creation of slots and holes necessary for assembly.

Applications

Jugmug's pallet rack roll forming machines are utilized in various industries, including:

Warehousing: 

Essential for constructing sturdy pallet racks that can hold significant weight.

Distribution Centers: 

Facilitates efficient storage solutions that maximize space.

Industrial Storage Solutions: 

Provides flexibility in designing storage systems that meet specific operational needs.

Company Background

Established in 1982, Jugmug RollForming has evolved over decades to become a leader in the roll forming sector. The company is based in Punjab, India, and has expanded its reach to over 15 countries worldwide, offering a range of roll forming solutions tailored to diverse industrial applications

Their commitment to quality and customer satisfaction is reflected in their design process, which involves close collaboration with clients to ensure optimal results.

Types of Forging Presses

Hydraulic Forging Press: Utilizes high-pressure hydraulic systems to exert force on a piston, allowing for slow and controlled deformation of the workpiece. This type is ideal for both closed and open die forging applications, accommodating various materials including steel and non-ferrous metals.

Mechanical Forging Press: Operates by using a series of controlled strikes rather than continuous pressure, enhancing efficiency and safety.

Screw Forging Press: Converts rotational energy from a flywheel into linear motion to drive the ram, ceasing action once the energy is expended.

Heading Forging Press: Also known as an Upsetter, it creates flanges or elevated rims on workpieces through vertical and horizontal die movements.

Features of Hydraulic Forging Presses

Capacity: Available in various sizes, with capabilities ranging from small units (around 5 tons) to large industrial presses exceeding 2000 tons.

Control Systems: Many hydraulic presses are equipped with advanced control systems, including PLC (Programmable Logic Controller) for automation and precision.

Safety Features: Modern presses incorporate safety mechanisms such as mold ejection systems and alarms for overheating or malfunctions.

Applications: Used in diverse industries for producing automotive parts, aerospace components, and other heavy machinery parts due to their ability to handle large volumes and complex shapes.

Mankoo Presses

Mankoo Presses specializes in manufacturing hydraulic forging presses tailored to meet specific customer requirements. Their products are designed for efficiency and reliability, making them suitable for various industrial applications across India.

Conclusion

Here are the key details about their box beam roll forming machine:

Features of Jugmug Box Beam Roll Forming Machine

Production Capability: The machine can produce box beams with widths ranging from 80mm to 180mm, making it suitable for a wide array of applications in the storage industry.

Customization Options: Jugmug provides options for additional features such as crimping mills, allowing for further customization based on specific client requirements.

Advanced Technology: Leveraging state-of-the-art technology, Jugmug ensures high efficiency and cost-effectiveness in the roll forming process, which is essential for maintaining competitive production standards.

Applications

Storage Solutions: The box beam roll forming machine is particularly useful for creating components used in pallet racking systems and other storage solutions.

Construction: It also serves the construction sector by providing structural components that require precise engineering and durability.

Company Overview

Jugmug Roll Forming, established in 1988, has grown to become a leading manufacturer of roll forming machines in India, with a strong export presence in over 15 countries, including the UK. Their commitment to quality and customer satisfaction has earned them a solid reputation in the industry

Types of Hydraulic Shearing Machines

Hydraulic shearing machines come in several types, each designed for specific tasks and materials. Here are the main categories:

1. Fixed Rake Angle Shears

These machines have a fixed cutting angle and are ideal for thicker materials due to their robust construction and high cutting capacity.

2. Variable Rake Angle Shears

Operators can adjust the rake angle to suit different materials, providing versatility in handling various thicknesses.

3. NC (Numerical Control) Hydraulic Shears

Equipped with numerical control systems, these machines allow precise control over cutting dimensions, making them suitable for repetitive tasks.

4. CNC (Computer Numerical Control) Hydraulic Shears

These advanced machines integrate computer systems for executing complex cutting patterns with high accuracy, often used in high-volume production.

5. Swing Beam Shears

Featuring a swinging upper beam, these shears are user-friendly and effective for cutting thin to medium-thickness sheets.

6. Guillotine Shears

With a straightforward vertical blade movement, guillotine shears are designed for cutting thick materials efficiently.

7. Hydraulic Guillotine Shears

Combining guillotine design with hydraulic technology, these shears provide smooth and consistent cutting motion.

8. Tandem Hydraulic Shears

These consist of multiple shearing units working together, ideal for cutting long sheets or high-volume production

Applications of Hydraulic Shearing Machines

Hydraulic shearing machines find applications across various industries:

Metal Fabrication: Essential for cutting metal sheets into components.

Automotive Industry: Used for manufacturing precise metal parts.

Aerospace Industry: Critical for shaping components used in aircraft.

Construction: Employed to cut steel and other materials for structural elements.

Shipbuilding: Used to shape metal plates for ships and boats.

Electronics: Cutting metal casings and components for appliances.

Mankoo Press

Mankoo Press is a manufacturer known for producing high-quality hydraulic shearing machines, among other machinery. Their products typically include various types of hydraulic shearing machines designed to meet diverse industrial needs. The company emphasizes reliability and precision in its offerings, catering to sectors such as automotive, aerospace, and general manufacturing.

Key Features of JUGMUG's Rolling Shutter Manufacturing Machines

High Production Speed: 

Rolling Shutter machines can operate at variable speeds of 20, 30, 40, 50, or 60 meters per minute, making them suitable for high-volume production environments.

Customizable Profiles: 

They allow for the creation of panels with customizable profiles, providing flexibility in design to meet specific customer requirements.

Punching and Embossing Capabilities: 

Machines for manufacturing rolling shutter  are equipped to punch holes and emboss patterns on the panels, enhancing both functionality and aesthetic appeal.

Safety Features: 

Designed with operator safety in mind, shutter rolling machines include features such as safety covers and hydraulic systems to minimize risks during operation.

Material Compatibility:

 They can work with a variety of materials including cold-rolled steel, hot-rolled steel, and galvanized steel, accommodating thicknesses ranging from 0.8 mm to 2.0 mm.

Versatility: 

The machines can produce different types of rolling shutter doors suitable for various applications like parking doors, shop fronts, garages, and industrial buildings.

Hydraulic Cutting System: 

Many models utilize a hydraulic cutting system for precise and efficient cutting of materials.

Power Supply Options: 

They operate on various power supply configurations (220V/380V/415V/460V) to suit different industrial setups.

Multi-Purpose Use: 

Beyond rolling shutters, these machines can be adapted for other applications within the roll forming industry, making them a versatile addition to manufacturing capabilities.

Machine Specifications

• Material Compatibility:

Capable of processing galvanized steel, carbon steel, stainless steel, and aluminum

• Thickness Range:

Typically accommodates material thickness from 1.0 mm to 2.5 mm, depending on the specific model

• Production Speed:

Machines can operate at speeds ranging from 6 m/min to 12 m/min, with some models achieving up to 25 m/min for high-efficiency production

• Roll Stand and Stations:

Most machines feature a roll stand with 18 to 19 stations, allowing for versatile profile shaping

• Power Requirements:

Main power ranges from 7.5 kW to 11 kW, utilizing advanced gear systems for efficient operation

• Cutting and Punching Features:

Many models include integrated hydraulic punching and cutting systems that allow for online processing of holes and notches necessary for metal door and window frames

Types of Frames Produced

The machines can produce various profiles including:

• Standard door frames

• Deluxe door frames

• Split door frames

• Shadow line door frames

• Custom designs based on client specifications

Advantages of Using Roll Forming Machines

• Efficiency: Continuous production capabilities reduce labor costs and time.

• Customization: Machines can be tailored to produce specific profiles based on customer needs.

• Durability: The use of high-grade materials like chrome-plated steel enhances the lifespan of the machinery.

• Automated Features: Many models come with PLC control systems for automated operation, making them user-friendly and efficient.

Conclusion